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Wodonga Abattoir 6 Way Cut Automation

Project start date: 15 November 2013
Project end date: 30 March 2016
Publication date: 01 December 2015
Project status: Completed
Livestock species: Sheep, Goat, Lamb, Grassfed cattle, Grainfed cattle
Relevant regions: National
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Summary

Background
6 (and 12) way cutting of sheep and goat carcases is a common processing approach to size reduce the carcase into product lines or stock keeping units (SKUs). 6 way cutting is a repetitive physically arduous and particularly dangerous activity due to the operator's proximity to the cutting bandsaw blades.  Automation of this process improves supply chain productivity, improves workplace safety performance and support workforce sustainabilty in the face of skill shortages.
Research & Facilitated Adoption
The initial project covered P.PSH.0205 the first feasibility trial, stage 1 of a robotic 6-way cutting system conducted on site at Norvic Food Processing, Wodonga. The main focus of the trial was to prove that the cutting method is viable without bone shatter and to test cycle time requirements.
This was follwed up by a Stage 2 project, including carcase split trials (P.PSH.0525). The objectives of these carcase splitting trials were focused on the development of a circular knife/saw with an integrated guidance mechanism.  Once developed the goal was to test and trial this saw to ensure the concept will perform as required prior to exposing any individual processor to the risk of installing a system that has remaining unanswered design, operational and reliability questions.
Outcomes & Adoption
MDC funded project P.PIP.0382 was completed with a processor and is in production.  An ex-ante cost benefit analysis is available under project P.PIP.0387, and has now been updated to include an ex-post review of the commercial viability of the system.

More information

Project manager: Christian Ruberg
Primary researcher: Scott Automation & Robotics Pty Ltd