Beef Back Boner - Conceptual Design Phase 1B

Summary

Background
In an earlier feasibility study, Improved efficiency in beef deboning - feasibility study, three operations were identified as having the potential to be automated in a cost effective manner. In particular, the operation that showed the highest potential return was beef back boning.
The above study estimated that, if the back could be boned out automatically, a labour reduction up to six operators could be achieved.  Hence for a processing plant processing 50 head per hour backs per hour in two shifts, a payback time of less than two years could be realistic.
Since 2008, Australian Meat Processor Corporation and Meat & Livestock Australia  have funded the development of a beef striploin deboning machine based on similar developments in the European pork industry.
Research
From the feasibility study, it was made clear that the full development of an automated system to debone beef backs would span 3-5 years and require and investment of at least $2-3 million. With that in mind the first step in the process was defining the scope of the project with consultation with industry representatives who visited the Danish Meat Research Institute (DMRI) and discussed the scope of the current project and connection with next stages.
Four options were discussed, but it was agreed this development should only focus on the striploin, as it was a reasonable compromise between feasibility and benefits.
The stage 1 projects (Stage 1A - A.TEC.0071, 0072 and 0073, Stage 1B - A.TEC.0082) aimed to deliver a basic way to clamp and hold the striploin in place, allowing separation of the bones from the meat while meeting industry expectations in terms of yield and finishing.
The outcome of the project was several trials where a testing rig or workbench would be tested with product to evaluate the viability of the approach.
This assumption relied on DMRI's ability to design a machine capable to automate at least part of the process. DMRI would be leveraging on their past experience to successfully automate the de-boning of pork middles, a technology installed and operational in dozens of plants in Europe and commercialised by ATTEC.
A development machine platform was constructed and tested delivering results that were encouraging, sufficient to consider moving to the next phase.
In order to secure knowledge transfer and ease of implementation in the Australian meat industry, and maximise the potential of successful future commercialisation of the technology, a close relationship between DMRI and companies with technical expertise in Australia was an important and essential part of the overall project.
Robotic Technologies Limited, who have experience in deboning machinery were contracted to provide design and project management input and guidance as part of the project. Several site visits in Denmark for evaluation and to provide the opportunity to give direction took place in this Stage 1 project.
The advice and input of representatives from Robotic Technologies Limited contributed to the outcomes and report of the Stage 1 project.
Outcomes
The above R&D did not deliver a technically or commercially viable deboning machine and further investment was halted in early 2014.  Other technology options for this task are currently being pursued.